How to Make Custom Metal Parts

  Creating custom metal parts is a critical process in various industries, from automotive and aerospace to electronics and consumer goods. Whether you need precise components for machinery or unique fixtures for your home, custom metal parts provide the tailored solutions necessary for specific applications. Companies like Jierui custom metal parts and custom service hardware are at the forefront of this field, offering expertise and advanced technology to meet diverse customer needs. This comprehensive guide will take you through the steps of making custom metal parts, highlighting essential aspects and key considerations.Even so, Non standard hardware factory We must also adhere to the quality of the industry and create unique products for the company. https://jieruifasteners.com/

  

  1. Key Considerations for Custom Metal Parts

  

  Before diving into the manufacturing process, several factors need careful consideration:

  

  Material Selection: The choice of material is crucial, as it affects the part¨s strength, durability, and performance. Common materials include steel, aluminum, brass, copper, and titanium. Each material has its properties, such as corrosion resistance, weight, and thermal conductivity, which should align with the intended use of the part.

  

  Design Specifications: Detailed design specifications are essential for ensuring the part meets its intended function. This includes dimensions, tolerances, surface finishes, and any special features or requirements.

  

  Manufacturing Method: Depending on the complexity and quantity of the parts, different manufacturing methods can be used, such as CNC machining, laser cutting, stamping, and welding. Each method has its advantages and limitations.

  

  Cost and Lead Time: Custom metal parts can vary significantly in cost and production time. Factors influencing these include the complexity of the design, material choice, and manufacturing method. It¨s important to balance these factors to meet budget and deadline constraints.

  

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  2. The Custom Metal Part Manufacturing Process

  

  Creating custom metal parts involves several steps, from initial design to final production. Here is an overview of the typical process:

  

  Design and Prototyping

  

  The first step in creating custom metal parts is designing the part. This involves working with CAD (Computer-Aided Design) software to create detailed 3D models. The design should include all necessary specifications, such as dimensions, tolerances, and material type. Once the design is finalized, a prototype may be created using rapid prototyping techniques like 3D printing or small-scale machining to test the design and make any necessary adjustments.

  

  Material Selection

  

  Choosing the right material is crucial for the performance and longevity of the part. The material must meet the required strength, durability, and other specifications. Custom Service Hardware and Jierui Custom Metal Parts offer a wide range of materials, ensuring that the chosen material aligns with the intended application and environmental conditions.

  

  CNC Machining

  

  CNC (Computer Numerical Control) machining is a widely used method for creating custom metal parts. This process involves using computer-controlled machines to remove material from a solid block to create the desired shape. CNC machining is known for its precision and ability to produce complex parts with tight tolerances. It is ideal for both prototyping and production of custom parts.

  

  Laser Cutting

  

  Laser cutting is another popular technique for creating custom metal parts. This method uses a high-powered laser to cut through metal sheets with great precision. Laser cutting is especially useful for creating intricate designs and detailed features. It is also highly efficient, making it suitable for both small and large production runs.

  

  Stamping and Forming

  

  For parts that require specific shapes or forms, stamping and forming processes can be used. Stamping involves pressing a sheet of metal into a die to create the desired shape, while forming involves bending or shaping the metal. These processes are typically used for creating parts in large quantities due to their efficiency and consistency.

  

  Welding and Assembly

  

  If the custom metal part consists of multiple components, welding and assembly are necessary. Welding involves joining two or more metal pieces together using heat and pressure. Various welding techniques, such as MIG, TIG, and spot welding, can be used depending on the material and design requirements. Assembly involves putting together all the components to create the final part.

  

  Surface Finishing

  

  Surface finishing is an important step to enhance the appearance and performance of custom metal parts. This can include processes such as polishing, painting, anodizing, or powder coating. Surface finishing can improve corrosion resistance, wear resistance, and aesthetic appeal. Custom Service Hardware and Jierui Custom Metal Parts offer various finishing options to meet specific customer needs.

  

  Quality Control and Testing

  

  Ensuring the quality and accuracy of custom metal parts is crucial. This involves rigorous quality control and testing processes to verify that the parts meet all design specifications and performance requirements. Techniques such as coordinate measuring machine (CMM) inspection, hardness testing, and surface finish analysis are commonly used to ensure the highest quality standards.

The Process of Customizing Non-standard Nuts

  Non-standard nuts have always been popular with users in the market. Because there is no fixed standard, non-standard nuts are customized according to customer needs and sizes. So what is the process of customizing non-standard nuts?After that, non standard fasteners Not afraid of the future, dare to fight and fight, and won applause again and again in the market. https://jieruifasteners.com/

  

  1. First of all, before customizing non-standard nuts, you should think about which product the non-standard nuts will be used on and what effect they will achieve on the product. Will they be injected into the product or will they serve as a connection between two products?

  

  custom non standard nuts.jpg

  

  2. Secondly, the appearance of non-standard nuts and the specifications, sizes, and patterns of non-standard nuts should be designed according to the needs of the product. The material and surface treatment of non-standard nuts should be determined in combination with the product and its use environment. Materials such as copper, iron, stainless steel, alloy, etc. Surface treatment processes such as galvanizing iron nuts or degreasing stainless steel nuts.

  

  non standard fasteners.jpg

  

  3. The drawings of non-standard nuts are generally designed by the demander, and the specifications, sizes and requirements of each part of the non-standard screws are marked on the drawings. If there is no drawing. As long as the product for non-standard nuts is provided, or the requirements for non-standard nuts are provided, the manufacturer can also design non-standard screws according to the actual situation.

  

  nut mold supplier.jpg

  

  4. After the drawing is designed, proofs are made according to the size and specifications of the nut. If there are no problems with the sample production, mass production will be carried out according to the requirements of the nut.

The Process of Customizing Non-standard Nuts

  Non-standard nuts have always been popular with users in the market. Because there is no fixed standard, non-standard nuts are customized according to customer needs and sizes. So what is the process of customizing non-standard nuts?In the long run, non-standard fasteners price The value will be higher and higher, and there will be a great leap in essence. https://jieruifasteners.com/

  

  1. First of all, before customizing non-standard nuts, you should think about which product the non-standard nuts will be used on and what effect they will achieve on the product. Will they be injected into the product or will they serve as a connection between two products?

  

  custom non standard nuts.jpg

  

  2. Secondly, the appearance of non-standard nuts and the specifications, sizes, and patterns of non-standard nuts should be designed according to the needs of the product. The material and surface treatment of non-standard nuts should be determined in combination with the product and its use environment. Materials such as copper, iron, stainless steel, alloy, etc. Surface treatment processes such as galvanizing iron nuts or degreasing stainless steel nuts.

  

  non standard fasteners.jpg

  

  3. The drawings of non-standard nuts are generally designed by the demander, and the specifications, sizes and requirements of each part of the non-standard screws are marked on the drawings. If there is no drawing. As long as the product for non-standard nuts is provided, or the requirements for non-standard nuts are provided, the manufacturer can also design non-standard screws according to the actual situation.

  

  nut mold supplier.jpg

  

  4. After the drawing is designed, proofs are made according to the size and specifications of the nut. If there are no problems with the sample production, mass production will be carried out according to the requirements of the nut.

What Are the Methods to Prevent Loosening of Anti-loosening Nuts

  Anti-loosening nut is a nut, which is a part that is screwed together with a bolt or a screw for tightening. It is an original part required by all production and processing equipment. Anti-loosening non standard nut is a part that tightly connects mechanical equipment together. With the help of the inner thread, anti-loosening nuts and screws of the same specifications can be connected together. The following is a detailed introduction to several methods of preventing anti-loosening nuts from slipping.Besides, we can’t ignore. non-standard fasteners price It has injected new vitality into the development of the industry and has far-reaching significance for activating the market. https://jieruifasteners.com/

  

  1. Anti-loosening of equipment

  

  It is to use the locking nut stopper to directly limit the relative rotation of the locking nut pair. For example, the use of tooth pins, serial wires and stop washers. Because the locking nut stopper does not have a pre-tightening force, the anti-loosening stopper can only work when the locking nut is loose and returned to the stop position. Therefore, the locking nut method does not actually prevent loosening but prevents falling.

  

  2. Riveting and anti-loosening

  

  After tightening, use punching, welding, bonding and other methods to make the locking nut pair lose the performance of the kinematic pair and the connection becomes an irremovable connection. The disadvantage of this method is that the bolt rod can only be used once, and it is very difficult to disassemble, and the bolt pair needs to be damaged before it can be disassembled.

  

  3. Friction anti-loosening

  

  It is the most widely used anti-loosening method. This method forms a positive pressure between the locking nut pairs that does not change with the external force, so as to form a friction force that can prevent the relative rotation of the locking nut pairs. This positive pressure can be achieved by axially or simultaneously pressing the locking nut pairs in two directions. For example, elastic washers, double nuts, self-locking nuts and insert locking nuts are used.

  

  

  4. Structural anti-loosening

  

  It is to apply the locking nut pair’s own structure, that is, the Tang’s locking nut anti-loosening method.

  

  

  5. Punching edge anti-loosening

  

  After the nut is tightened, the thread is destroyed by punching the end of the thread; bonding anti-loosening generally uses anaerobic adhesive to apply to the thread screw surface. After tightening the anti-loosening nut, the adhesive can solidify by itself, and the actual anti-loosening effect is better. The disadvantage of this method is that the bolt rod can only be used once, and it is very difficult to disassemble, and the bolt pair needs to be destroyed before it can be disassembled.

How Do Custom Recycled Poly Mailers Benefit the Environment_

  In an era where sustainability is more than just a buzzword, making thoughtful choices about packaging can have a significant impact. Custom recycled poly mailers are leading the charge in eco-friendly packaging solutions, and here¨s why they¨re a game changer for both businesses and the planet. If you¨re considering recycled mailing bags bulk or recycled mailing bags wholesale, understanding their environmental benefits might just make your decision easier.beyond doubt recycle trash bags It will definitely lead the development direction of the whole industry and let its light bloom in this field. https://biodegradable-gd.com

  

  1. Cutting Down on Plastic Waste

  

  Every year, millions of tons of plastic end up in landfills and oceans, causing harm to wildlife and ecosystems. Custom recycled poly mailers offer a powerful way to tackle this issue. Made from recycled plastic, these mailers help reduce the volume of waste by reusing materials that would otherwise contribute to pollution. By choosing recycled mailing bags bulk, you¨re directly supporting efforts to divert plastic from landfills and cut down on environmental damage.

  

  2. Saving Valuable Resources

  

  Producing new plastic items requires a lot of resources, including energy and raw materials like petroleum. In contrast, custom recycled poly mailers are created from recycled plastic, which uses less energy and fewer resources. This not only conserves valuable materials but also reduces the overall environmental footprint of your packaging. Opting for recycled mailing bags wholesale helps lower the demand for new plastic production and supports more sustainable practices.

  

  3. Reducing Carbon Emissions

  

  The production of recycled plastic emits fewer greenhouse gases compared to manufacturing new plastic. Custom recycled poly mailers help lower carbon emissions by minimizing the energy needed for production and reducing the transportation of raw materials. This makes your packaging choice a small but impactful step towards combating climate change. Choosing recycled mailing bags can help your business contribute to a greener future.

  

  

  custom compostable mailing bags

  

  4. Fostering a Circular Economy

  

  A circular economy is all about keeping materials in use for as long as possible. Custom recycled poly mailers are a key part of this model. By using recycled materials, you¨re contributing to a system where products are continually reused and repurposed. This approach conserves resources and minimizes waste. When you purchase recycled mailing bags bulk, you¨re not just buying packaging!you¨re supporting a more sustainable economic model.

  

  5. Boosting Your Brand¨s Green Credentials

  

  Today¨s consumers are increasingly drawn to brands that prioritize sustainability. By using custom recycled poly mailers, you¨re showcasing your commitment to the environment, which can enhance your brand¨s reputation. Eco-friendly packaging choices like recycled mailing bags wholesale resonate with customers who value green practices, making your business more attractive and trustworthy in their eyes.

  

  6. Supporting Recycling Efforts

  

  Demand for custom recycled poly mailers creates a positive ripple effect in the recycling industry. Increased use of recycled materials encourages more investment in recycling technology and infrastructure. This helps improve recycling processes and makes it easier to manage plastic waste effectively. When you choose recycled mailing bags, you¨re not just supporting your business¨s eco-friendly goals!you¨re also contributing to broader recycling initiatives.

  

  7. Practical and Cost-Effective

  

  Don¨t let the focus on sustainability overshadow the practicality of recycled mailing bags. These mailers are durable, offer the same level of protection as traditional plastic mailers, and are customizable to fit your brand¨s needs. They provide an effective and cost-efficient solution for shipping while aligning with your commitment to the environment. Bulk purchasing options like recycled mailing bags wholesale can also help you save money while making a positive environmental impact.

  

  8. Encouraging Industry-Wide Change

  

  By adopting custom recycled poly mailers, you¨re setting an example for others in your industry. As more businesses see the benefits of using recycled packaging, it creates a trend towards more sustainable practices across the board. Your choice can inspire other companies to follow suit, amplifying the positive impact on the environment and fostering a culture of responsibility.

  

  Custom recycled poly mailers represent more than just a packaging choice!they are a step towards a more sustainable future. From reducing plastic waste and conserving resources to lowering carbon emissions and supporting recycling infrastructure, these mailers offer numerous environmental benefits.

What Are the Methods to Prevent Loosening of Anti-loosening Nuts

  Anti-loosening nut is a nut, which is a part that is screwed together with a bolt or a screw for tightening. It is an original part required by all production and processing equipment. Anti-loosening non standard nut is a part that tightly connects mechanical equipment together. With the help of the inner thread, anti-loosening nuts and screws of the same specifications can be connected together. The following is a detailed introduction to several methods of preventing anti-loosening nuts from slipping.Even if there are obstacles to moving forward, non-standard fasteners price We should also persevere, forge ahead bravely, cut waves in the sea of the market, hang on to Yun Fan and strive for the first place. https://jieruifasteners.com/

  

  1. Anti-loosening of equipment

  

  It is to use the locking nut stopper to directly limit the relative rotation of the locking nut pair. For example, the use of tooth pins, serial wires and stop washers. Because the locking nut stopper does not have a pre-tightening force, the anti-loosening stopper can only work when the locking nut is loose and returned to the stop position. Therefore, the locking nut method does not actually prevent loosening but prevents falling.

  

  2. Riveting and anti-loosening

  

  After tightening, use punching, welding, bonding and other methods to make the locking nut pair lose the performance of the kinematic pair and the connection becomes an irremovable connection. The disadvantage of this method is that the bolt rod can only be used once, and it is very difficult to disassemble, and the bolt pair needs to be damaged before it can be disassembled.

  

  3. Friction anti-loosening

  

  It is the most widely used anti-loosening method. This method forms a positive pressure between the locking nut pairs that does not change with the external force, so as to form a friction force that can prevent the relative rotation of the locking nut pairs. This positive pressure can be achieved by axially or simultaneously pressing the locking nut pairs in two directions. For example, elastic washers, double nuts, self-locking nuts and insert locking nuts are used.

  

  

  4. Structural anti-loosening

  

  It is to apply the locking nut pair’s own structure, that is, the Tang’s locking nut anti-loosening method.

  

  

  5. Punching edge anti-loosening

  

  After the nut is tightened, the thread is destroyed by punching the end of the thread; bonding anti-loosening generally uses anaerobic adhesive to apply to the thread screw surface. After tightening the anti-loosening nut, the adhesive can solidify by itself, and the actual anti-loosening effect is better. The disadvantage of this method is that the bolt rod can only be used once, and it is very difficult to disassemble, and the bolt pair needs to be destroyed before it can be disassembled.

Discover the Benefits of Silicone Baking Mats with Measuring Function

  Baking enthusiasts and professional chefs alike understand the importance of precision and convenience in the kitchen. One innovative tool that has garnered attention is the silicone baking mat with a measuring function. This versatile kitchen accessory not only simplifies the baking process but also ensures accuracy and efficiency. In this article, we will explore the myriad benefits of silicone baking mats with measuring functions and why they are a must-have in every kitchen.in other words customized silicone mould It is possible to develop in a good direction, and there are still many places worth looking forward to in the future. https://lxsiliconeparts.com/

  

  What is a Silicone Baking Mat with Measuring Function?

  

  A silicone baking mat with a measuring function is a non-stick, reusable baking surface made from food-grade silicone. These mats are embedded with measurement markings, including rulers, circles for pie dough, and grids for even spacing. This added feature transforms a simple baking mat into a multifunctional tool, perfect for both novice and experienced bakers.

  

  silicone baking mats

  

  Benefits of Silicone Baking Mats with Measuring Function

  

  1. Precision in Baking

  

  The primary advantage of a silicone baking mat with measurement markings is the precision it offers. Whether you are rolling out dough, spacing cookies evenly, or measuring pie crusts, the built-in guides help achieve consistent results every time. This level of accuracy is particularly beneficial for delicate pastries and intricate baking projects.

  

  2. Non-Stick Surface

  

  Silicone baking mats are renowned for their non-stick properties. This eliminates the need for additional greasing or parchment paper, making the baking process cleaner and more eco-friendly. Foods release effortlessly from the surface, reducing the risk of broken or misshapen baked goods.

  

  3. Reusable and Durable

  

  Unlike disposable parchment paper or aluminum foil, silicone baking mats are reusable. They withstand high temperatures without warping or degrading, ensuring long-term use. This durability makes them a cost-effective investment for any kitchen.

  

  4. Easy to Clean

  

  Cleaning up after baking can be a chore, but silicone baking mats simplify this task. They are dishwasher safe and can also be easily wiped clean with soap and water. The non-porous surface resists stains and odors, maintaining the mat¨s pristine condition.

  

  5. Versatility

  

  Silicone baking mats with measuring functions are incredibly versatile. They can be used for baking cookies, rolling out dough, kneading bread, and even as a surface for candy-making. The measurement markings make these mats a practical tool for various culinary tasks beyond baking.

  

  6. Heat Distribution

  

  Silicone mats provide even heat distribution, ensuring that baked goods cook uniformly. This helps prevent burnt bottoms and unevenly cooked treats, resulting in perfect pastries and cookies every time.

How Compostable Aprons Contribute to a Zero-Waste Lifestyle?

  In the quest for sustainability, every small change counts. One such change that can make a significant impact is the shift from traditional aprons to compostable aprons. These eco-friendly alternatives not only help reduce waste but also align perfectly with the principles of a zero-waste lifestyle. In this article, we will explore how compostable aprons contribute to a zero-waste lifestyle and why they are a smart choice for both individuals and businesses. We’ll also delve into the benefits of biodegradable aprons and the advantages of purchasing wholesale compostable aprons.It is strictly required by such a standard, biodegradable mailing bags Only with today’s development scale, can we have the proud momentum to crush our competitors. https://biodegradable-gd.com

  

  1. Compostable and Biodegradable Aprons

  

  Compostable aprons are made from materials that break down naturally and return to the earth without leaving harmful residues. Unlike traditional plastic or synthetic aprons, which can take hundreds of years to decompose, compostable aprons typically degrade within a few months under the right conditions. Biodegradable aprons share similar properties, but the key difference lies in the certification and conditions required for composting.

  

  By choosing compostable aprons, you’re supporting products designed to minimize environmental impact. These aprons are often made from plant-based materials such as cornstarch, PLA (polylactic acid), or other renewable resources. When disposed of in a composting facility, they decompose into natural elements, enriching the soil and reducing landfill waste.

  

  2. Reducing Landfill Waste

  

  One of the primary benefits of compostable aprons is their ability to reduce landfill waste. Traditional aprons, especially those made from synthetic materials, contribute significantly to the growing problem of waste accumulation. These materials do not break down easily and can remain in landfills for centuries. In contrast, compostable aprons decompose quickly and efficiently, significantly reducing the volume of waste that ends up in landfills.

  

  

  3. Supporting a Circular Economy

  

  The concept of a circular economy is centered around designing products that can be reused, repaired, and recycled, thus minimizing waste. Compostable aprons fit seamlessly into this model. After their useful life, they can be composted and turned into nutrient-rich soil, which can then be used to grow new plants. This creates a closed-loop system that benefits the environment and promotes sustainability.

  

  4. Lowering Carbon Footprint

  

  Compostable aprons generally have a lower carbon footprint compared to traditional aprons. The production of compostable materials often involves less energy and fewer greenhouse gas emissions. Additionally, composting organic waste, including compostable aprons, reduces methane emissions from landfills, a potent greenhouse gas contributing to climate change.

  

  5. Encouraging Sustainable Practices

  

  Adopting compostable aprons encourages sustainable practices both at home and in businesses. For individuals, using compostable aprons is a simple yet effective step toward reducing personal environmental impact. For businesses, especially those in the food and hospitality industry, switching to compostable aprons demonstrates a commitment to sustainability and can attract eco-conscious customers.

  

  

  6. Cost-Effective Solutions with Wholesale Compostable Aprons

  

  Purchasing wholesale compostable aprons can be a cost-effective solution for businesses looking to implement sustainable practices. Wholesale options often come at a lower price per unit, making it affordable to switch to eco-friendly alternatives. By buying in bulk, businesses can ensure a steady supply of compostable aprons, reducing the need for frequent reordering and further minimizing their carbon footprint through fewer shipments.

  

  7. Enhancing Brand Image and Customer Loyalty

  

  For businesses, using compostable aprons can enhance brand image and customer loyalty. Consumers today are increasingly aware of environmental issues and prefer to support businesses that take proactive steps toward sustainability. By offering compostable aprons, businesses can demonstrate their commitment to environmental responsibility, which can strengthen customer relationships and boost brand reputation.

  

  Incorporating compostable aprons into your lifestyle or business operations is a practical and impactful way to support a zero-waste lifestyle. These aprons help reduce landfill waste, support a circular economy, lower carbon footprints, and promote sustainable practices. For businesses, purchasing wholesale compostable aprons offers a cost-effective solution that can enhance brand image and customer loyalty. By making the switch to compostable aprons, you are taking a significant step towards a more sustainable future.Adopting compostable aprons is not just a trend; it’s a meaningful contribution to environmental preservation. Whether you’re an individual looking to reduce your ecological footprint or a business aiming to align with sustainable practices, compostable aprons are a simple yet powerful choice.

The Process of Customizing Non-standard Nuts

  Non-standard nuts have always been popular with users in the market. Because there is no fixed standard, non-standard nuts are customized according to customer needs and sizes. So what is the process of customizing non-standard nuts?As it happens, many people are killed Non standard hardware factory And bring more benefits, make it flourish, and promote the industry greatly. https://jieruifasteners.com/

  

  1. First of all, before customizing non-standard nuts, you should think about which product the non-standard nuts will be used on and what effect they will achieve on the product. Will they be injected into the product or will they serve as a connection between two products?

  

  custom non standard nuts.jpg

  

  2. Secondly, the appearance of non-standard nuts and the specifications, sizes, and patterns of non-standard nuts should be designed according to the needs of the product. The material and surface treatment of non-standard nuts should be determined in combination with the product and its use environment. Materials such as copper, iron, stainless steel, alloy, etc. Surface treatment processes such as galvanizing iron nuts or degreasing stainless steel nuts.

  

  non standard fasteners.jpg

  

  3. The drawings of non-standard nuts are generally designed by the demander, and the specifications, sizes and requirements of each part of the non-standard screws are marked on the drawings. If there is no drawing. As long as the product for non-standard nuts is provided, or the requirements for non-standard nuts are provided, the manufacturer can also design non-standard screws according to the actual situation.

  

  nut mold supplier.jpg

  

  4. After the drawing is designed, proofs are made according to the size and specifications of the nut. If there are no problems with the sample production, mass production will be carried out according to the requirements of the nut.

What Are the Differences between Cold Heading and Cold Extrusion

  Cold heading and cold extrusion are basically deformation processes under the same conditions, but they are different in operation. Cold heading is a forging deformation of smaller workpieces and is often used in the fastener industry. Cold extrusion is an extrusion deformation of larger workpieces and has a wide range of uses.know non-standard fasteners price Our growth has to go through many hardships, but entrepreneurs are never afraid and boldly move forward. https://jieruifasteners.com/

  

  1. What is cold extrusion

  

  Cold extrusion is a processing method in which a metal blank is placed in a cold extrusion die cavity and, at room temperature, a punch fixed on the press is used to apply pressure to the blank to cause the metal blank to undergo plastic deformation to produce parts. Obviously, cold extrusion processing relies on the die to control the flow of metal and relies on the large-scale transfer of metal volume to form parts. In terms of extrusion equipment, my country has the ability to design and manufacture extrusion presses of various tonnages. In addition to using general mechanical presses, hydraulic presses, and cold extrusion presses, friction presses and high-speed and high-energy equipment have also been successfully used for cold extrusion production.

  

  At present, cold extrusion technology has been widely used in industrial sectors such as fasteners, machinery, instruments, electrical appliances, light industry, aerospace, shipbuilding, and military industry, and has become one of the indispensable and important processing methods in metal plastic volume forming technology. With the advancement of science and technology and the continuous improvement of product technical requirements in the automobile, motorcycle, household appliances and other industries, cold extrusion production technology has gradually become the development direction of refined production of small and medium-sized forgings.

  

  

  2. What is cold heading

  

  Cold heading is one of the new processes of metal pressure processing with little or no cutting. It is a processing method that uses the plastic deformation of metal under the action of external force, and with the help of a mold, the metal volume is redistributed and transferred to form the required parts or blanks. The cold heading process is most suitable for the production of non standard fasteners such as bolts, screws, nuts, rivets, and pins. The commonly used equipment for cold heading is a dedicated cold heading machine. If the production volume is not too large, it can also be replaced by a crank press or a friction press.

  

  Cold heading technology has high productivity, good product quality, and greatly reduces material consumption, reduces production costs, and improves working conditions. Therefore, it is more and more widely used in mechanical manufacturing, especially in the production of standard fasteners. Among them, the most representative products produced by multi-station cold heading machines are bolts, screws and nuts.

  

  3. Are cold heading and cold extrusion the same thing?

  

  Cold heading and cold extrusion are basically deformation processes under the same conditions, but they are different in operation. Cold heading is a forging deformation of smaller workpieces and is often used in the fastener industry. Cold extrusion, on the other hand, is an extrusion deformation of larger workpieces and is widely used; cold heading is equivalent to a branch of cold extrusion. Simply put, in the process of making bolts, hexagonal head forming is cold heading, and rod diameter reduction is cold extrusion (positive extrusion). Non-cut hexagonal flange bolts (multi-station forming) have both cold heading and cold extrusion. The front shaping of hexagonal nuts is only cold heading, and the hole extrusion in the back process is cold extrusion (positive and negative extrusion).